PLC Resends a Command Every Scan? Separate State Entry From State Activity

PLC Resends a Command Every Scan? Separate State Entry From State Activity

An action intended once on entering a state can accidentally run throughout that state.

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Two PLC Transitions Turn True Together? Decide Which One Wins

Two PLC Transitions Turn True Together? Decide Which One Wins

A sequence needs a defined outcome when more than one transition is true.

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PLC Runs a Fresh Batch With an Old Completion Flag? Add Transaction Identity

PLC Runs a Fresh Batch With an Old Completion Flag? Add Transaction Identity

A completion bit left over from earlier work can incorrectly finish a new transaction.

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Machine Skips Several Steps in One Scan? Inspect State Assignment Order

Machine Skips Several Steps in One Scan? Inspect State Assignment Order

A sequence may advance through several states during one task execution if later logic sees earlier state assignments immediately.

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PLC Heartbeat Toggles but the Consumer Misses It? Use a Better Health Contract

PLC Heartbeat Toggles but the Consumer Misses It? Use a Better Health Contract

A toggling heartbeat can appear unchanged if the consumer samples it at an unfortunate interval.

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