Category: Industrial Equipment
How to Diagnose Servo Motor Faults: Step-By-Step Troubleshooting Guide
How to Diagnose Servo Motor Faults: A Practical Guide for Technicians Servo motors are the backbone of modern automation—precise, fast, and reliable. But when a servo begins to behave unpredictably, stop responding, or trigger alarms, production can come to a halt. The good news? Most servo problems follow common patterns, and with a structured diagnostic…
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10 Common Uses of PLCs in Industry Today (With Examples)
Programmable Logic Controllers (PLCs) are the backbone of modern industrial automation. Originally designed to replace relay logic, PLCs have evolved into powerful, flexible controllers capable of managing complex processes with high reliability. Today, they are used across virtually every sector that relies on machinery, production lines, or automated systems. Below are 10 of the most…
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How to Diagnose Encoder Problems: A Simple and Practical Guide
Encoders are essential for accurate position and speed feedback in servo motors, stepper systems, robotics, and industrial automation. When an encoder fails or gives incorrect data, machines may behave unpredictably — and diagnosing the issue quickly becomes critical. This guide explains the most common encoder problems, how to identify them, and the simple steps you…
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Servo Motor Encoders: A Simple and Clear Guide
Servo systems are everywhere in modern automation — from CNC machines and robotics to packaging equipment and conveyor systems. At the heart of every precise servo motor is one essential component: the encoder. In this easy-to-understand guide, we’ll explain what servo motor encoders are, why they matter, and how they work, without overwhelming technical jargon.…
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Industrial Proximity Sensors: A Simple Guide for Beginners
In modern industrial automation, proximity sensors play a huge role in keeping machines smart, efficient, and safe. Even though they might look small, these sensors are responsible for detecting objects without touching them — a crucial ability in environments where precision and reliability matter. In this post, we will walk through what proximity sensors are,…
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Analog Scaling: Converting 4–20 mA Signals Into Real-World Values
Many industrial sensors output a 4–20 mA signal, but your PLC can’t use that directly — it needs to convert the raw current into real-world units like °C, bar, or millimeters.This conversion process is called analog scaling, and getting it right is essential for accurate alarms, trends, and control logic. How Analog Scaling Works A…
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Understanding Inrush Current in Motors and Transformers
Understanding Inrush Current in Motors and Transformers When a motor or transformer first powers on, it draws a short but very high inrush current — often 5 to 10 times higher than its normal running current. This surge isn’t a fault. It happens because the device needs to magnetize its core or accelerate its load…
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