Category: Commissioning & Troubleshooting
PLC Disaster Recovery Guide: How to Protect Your Control Systems from Unexpected Failures
Programmable Logic Controllers (PLCs) are the backbone of modern manufacturing.When a PLC fails—whether due to hardware damage, corrupted logic, power issues, cyberattacks, or accidental overwrites—the result can be catastrophic: production stops, scrap increases, and recovery time can stretch from minutes to days. A proper PLC disaster recovery plan ensures you can restore your system quickly,…
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When You Need a Safety PLC: A Complete Guide to Safety Requirements and Industrial Compliance
In modern industrial automation, safety is no longer optional—it’s a regulatory, operational, and ethical requirement. As machinery becomes faster, more complex, and more interconnected, traditional safety relays are no longer enough for many applications.This is where a Safety PLC (Programmable Logic Controller) becomes necessary. Whether you’re designing a new machine, upgrading old equipment, or ensuring…
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How Modernizing Old Equipment Improved Productivity: Industrial Case Study
Modernizing old industrial equipment is one of the most cost-effective ways to increase productivity without replacing entire machines. In this case study, we break down how a manufacturing plant transformed outdated systems into a modern, efficient, and maintainable production line—without the high cost of full equipment replacement. Background A mid-sized manufacturing facility was running several…
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How to Diagnose Encoder Problems: A Simple and Practical Guide
Encoders are essential for accurate position and speed feedback in servo motors, stepper systems, robotics, and industrial automation. When an encoder fails or gives incorrect data, machines may behave unpredictably — and diagnosing the issue quickly becomes critical. This guide explains the most common encoder problems, how to identify them, and the simple steps you…
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